Oral Liquid Packaging Solutions for Complete Packaging Line

* Digital Twins and Remote Operation & Maintenance: Virtual models simulate production line operation, enabling parameter optimization and predictive maintenance. Engineers can remotely monitor, diagnose, and even debug equipment, significantly reducing downtime.

* AI Visual Inspection and Process Control: Utilizing deep learning algorithms, real-time detection of sealing quality, pattern positioning, foreign objects, weight, etc., and automatic feedback to adjust machine parameters, achieving a closed loop of "perception-decision-execution."

* Data-Driven Integration with MES/ERP: The production line becomes a data node in the factory, uploading data such as output, efficiency, energy consumption, and material consumption to the Manufacturing Execution System in real time, achieving visualization, traceability, and optimized scheduling of the entire production process.

 Rapid Changeover: To adapt to the market demand for "small batches and multiple varieties," production lines widely adopt tool-less rapid changeover systems, achieving minute-level switching of bag type, size, and material through servo motors and HMI preset formulas.

Modular Architecture: The equipment is assembled like "Lego" modules (such as film supply, forming, metering, sealing, and labeling). Users can flexibly select and upgrade modules according to product needs, resulting in more flexible investment and extended product lifecycle.

Multi-Material Adaptability: Capable of handling various packaging materials from traditional plastics to biodegradable PLA/PBAT, paper-plastic composites, aluminum foil, and stand-up pouches, meeting diverse industry and environmental requirements.

Material Reduction and Optimization: To accommodate thinner, single-material films, the equipment requires extremely high tension and precision control capabilities, ensuring packaging integrity while reducing plastic usage.

Compatible with Environmentally Friendly Materials: The heat-sealing system is specifically optimized to adapt to the processing characteristics of biodegradable and recyclable materials (such as single-material PP/PE), solving problems such as narrow heat-sealing windows and variability.

Energy-Saving Design: A servo drive system replaces traditional mechanical and pneumatic systems, reducing energy consumption by 30%-50%. Heat recovery and standby energy-saving modes are also standard features of high-end equipment.

Ultra-High Speed: For large-scale production in sectors like snack foods and daily chemicals, high-speed vertical bagging machines have advanced from the common 100-200 bags/minute to 300-500 bags/minute or even higher.

Precise Metering and Filling: Combining multi-station weighing systems, screw scales, and liquid servo pumps, accuracy reaches ±0.1%-0.2%. For high-value-added products (such as health supplements and high-end snacks) and products with stringent regulations (such as pharmaceuticals), accuracy and stability are key competitive advantages.

Ultimate Stability: Through sophisticated mechanical design, high-quality wear-resistant materials, and proactive maintenance prompts, the production line is ensured to operate stably at high speeds for extended periods, maximizing OEE (Overall Equipment Effectiveness).

"Front-end - Packaging - Back-end" Integration: The bagging machine seamlessly connects with upstream mixing and processing equipment and downstream packing and palletizing robots, forming a complete automated packaging unit.

Functional Integration: Integrating multiple functions into a single production line, such as nitrogen-filled preservation, adding straws/spoons, embedding anti-counterfeiting traceability labels, and secondary packaging (e.g., boxing), reduces material handling and saves space and manpower.

Food Industry: Emphasis on hygienic design (easy to clean, meeting food safety standards), preservation functions (modified atmosphere packaging, MAP), and stable handling capabilities for complex materials such as sauces and solid-liquid mixtures.

Pharmaceutical and Health Products Industry: Strict requirements for cleanroom compatibility, aseptic packaging, serial traceability (meeting drug regulatory code requirements), and extremely high measurement accuracy.

Chemical and Industrial Products: Focus on explosion-proof design, corrosion resistance, reliable handling of dust and viscous materials, and high sealing requirements.

E-commerce and New Consumer Brands: Requires production lines with extreme flexibility to cope with frequent marketing packaging changes, small-batch customization, and rapid order response.

Oral liquid Packaging Solutions for complete packaging line are widely used in different industries.

• Daily Chemicals: Shampoo, laundry detergent, cosmetics.

• Pharmaceuticals and Healthcare: Medicine bags, medical device packaging.

• Industrial Sector: Hardware parts, sealed packaging of chemical products etc.